14.11.04 · genchem-pchem / redox-electrochem

Batteries and fuel cells: lead-acid, lithium-ion, and hydrogen fuel cell thermodynamics

shipped3 tiersLean: nonepending prereqs

Anchor (Master): Grove — Phil. Mag. 14, 127 (1839); Goodenough — J. Power Sources 1-2, 273 (1994)

Intuition Beginner

A battery is a portable galvanic cell (or a series of cells) designed to deliver electrical energy on demand. It stores chemical energy in its electrodes and converts it to electrical energy when the circuit is closed. Some batteries are primary (single-use, disposable); others are secondary (rechargeable).

Three numbers characterise a battery's performance. Cell voltage (in volts) determines the electrical "push" per cell. Capacity (in ampere-hours, Ah) measures how much charge the battery can deliver before it is depleted. Energy (in watt-hours, Wh) is the product of voltage and capacity and measures the total energy stored.

Two normalised metrics allow comparison between different battery chemistries. Specific energy (Wh/kg) measures energy per unit mass -- it determines how heavy a battery must be to store a given amount of energy. Energy density (Wh/L) measures energy per unit volume -- it determines how large the battery must be. Both matter for portable electronics and electric vehicles.

A fuel cell is a galvanic cell where the reactants are supplied continuously from external tanks rather than stored inside the cell. The most common type is the hydrogen fuel cell, which combines and to produce water and electricity. Fuel cells never run out of charge as long as fuel is supplied, but they require pure hydrogen or a hydrogen-rich fuel source.

Visual Beginner

Comparison of common battery technologies:

Battery type Cell voltage (V) Specific energy (Wh/kg) Rechargeable
Lead-acid 2.1 30--40 Yes
NiMH 1.2 60--120 Yes
Li-ion 3.6--3.7 150--265 Yes
Alkaline (Zn/MnO2) 1.5 100--150 No

Worked example Beginner

Calculate the theoretical specific energy of the lead-acid battery.

The discharge reactions are:

Anode:

Cathode:

Overall:

, .

Step 1. Gibbs energy. .

Step 2. Mass of reactants per mole of reaction. , , . Total = .

Step 3. Specific energy. .

The theoretical specific energy is , but practical lead-acid batteries achieve only about 30--40 Wh/kg. The difference comes from the mass of the electrolyte, the casing, the current collectors, and the incomplete utilisation of active materials.

Check your understanding Beginner

Formal definition Intermediate+

Battery performance metrics

Cell voltage. The open-circuit voltage is determined by the Nernst equation applied to the cell reaction. For the lead-acid cell at standard conditions: . A "12-volt" car battery contains six cells in series ( when fully charged).

Capacity. The total charge a battery can deliver, measured in ampere-hours (Ah). By Faraday's law, the theoretical capacity per unit mass of active material is:

where is the molar mass in g/mol. The factor 3.6 converts coulombs to mAh (1 Ah = 3600 C).

Energy. The energy stored is:

where is the average discharge voltage and is the capacity.

Specific energy and energy density:

where and include all battery components (electrodes, electrolyte, separator, casing, current collectors).

Coulombic efficiency (faradaic efficiency): the ratio of charge delivered during discharge to charge stored during charging, typically 95--99% for Li-ion. Voltage efficiency: the ratio of average discharge voltage to average charge voltage. Energy efficiency: Coulombic efficiency times voltage efficiency, typically 80--95% for Li-ion.

Lead-acid battery: reactions and thermodynamics

The lead-acid battery has been the dominant rechargeable battery for over 150 years. It is used in automobiles, backup power, and grid-scale energy storage.

Discharge (spontaneous, galvanic mode):

Anode:

Cathode:

Overall:

, , .

Both electrodes convert to during discharge. Sulfuric acid is consumed and water is produced, so the electrolyte density decreases during discharge -- this is the basis of the hydrometer test for battery state of charge.

Charge (non-spontaneous, electrolytic mode): the reverse reaction is driven by an external voltage greater than (plus overpotentials). Charging at constant voltage typically uses about 2.3--2.4 V per cell.

The Nernst equation for the lead-acid cell:

Since the solids have unit activity and water activity is close to unity in concentrated , the dominant variable is the sulfuric acid concentration. As the battery discharges, decreases, increases, and decreases. This concentration-dependent voltage is why lead-acid battery voltage drops as it discharges (from about 2.12 V fully charged to about 1.75 V fully discharged per cell).

Lithium-ion battery: intercalation chemistry

The lithium-ion battery operates on a fundamentally different principle from the lead-acid battery: instead of converting electrode materials to different compounds, lithium ions intercalate (insert) into and deintercalate from host structures without destroying the crystal lattice.

A typical Li-ion cell uses a graphite anode (, ) and a lithium cobalt oxide cathode (, ).

Discharge:

Anode:

Cathode:

Overall:

The cell voltage is about 3.7 V, generated by the difference in lithium chemical potential between the two host structures. Lithium ions shuttle between the electrodes through the electrolyte (a lithium salt in an organic solvent) while electrons travel through the external circuit. The host structures expand and contract slightly but retain their crystal frameworks, allowing thousands of charge-discharge cycles.

The high cell voltage (3.7 V vs 2.05 V for lead-acid) and the low atomic mass of lithium (6.94 g/mol) give Li-ion batteries their high specific energy. The theoretical specific energy of /graphite is about 380 Wh/kg; practical values of 150--265 Wh/kg reflect the mass of non-active components and the limited utilisation range ( for stability).

Other cathode materials include (LFP, 3.2 V, excellent safety and cycle life), (NMC, 3.7 V, high specific energy), and (NCA, 3.7 V, used by Tesla).

Nickel-metal hydride (NiMH) battery

The NiMH battery uses a nickel oxyhydroxide cathode and a hydrogen-absorbing metal alloy anode (typically a mixture of rare-earth and transition metals, AB5 or AB2 type).

Discharge:

Anode:

Cathode:

Overall:

. The electrolyte is concentrated KOH, which provides high ionic conductivity. The sealed cell uses the "oxygen recombination" mechanism: any oxygen generated at the cathode during overcharge diffuses to the anode and reacts with hydrogen to form water, preventing pressure buildup.

NiMH batteries were the dominant rechargeable chemistry for portable electronics before Li-ion and remain used in hybrid vehicles (Toyota Prius) and some power tools. Their specific energy (60--120 Wh/kg) is intermediate between lead-acid and Li-ion.

Hydrogen fuel cell (PEMFC): reactions and thermodynamics

A proton exchange membrane fuel cell (PEMFC) combines hydrogen and oxygen to produce water and electricity.

Anode:

Cathode:

Overall:

, , , .

The proton exchange membrane (typically Nafion, a perfluorinated sulfonic acid polymer) conducts protons from anode to cathode while blocking electrons and gases. Platinum catalysts on both electrodes facilitate the half-reactions at practical rates.

The cell voltage depends on the partial pressures of and via the Nernst equation:

At with at unit activity: . Increasing gas pressures raises the cell voltage slightly. Operating at 3--5 atm increases the voltage by about 20--30 mV.

Key result Intermediate+

Thermodynamic maximum efficiency of fuel cells

The thermodynamic efficiency of a fuel cell is the ratio of the electrical work produced (the Gibbs energy) to the total chemical energy available (the enthalpy):

For the hydrogen fuel cell producing liquid water at :

This is the theoretical maximum efficiency, not achieved in practice due to overpotentials, mass transport losses, and internal resistance. Actual PEMFC efficiencies are 40--60% (electrical) when accounting for all losses.

The Carnot efficiency for a heat engine operating between and is . A fuel cell at (298 K) achieves 83% thermodynamic efficiency, while a heat engine would need to operate with a heat source above to match this. This is the fundamental thermodynamic advantage of fuel cells over combustion engines: they convert chemical energy directly to electricity without the intermediate step of converting heat to work.

At elevated temperatures, becomes less negative (because for the reaction, making more negative), so the thermodynamic efficiency actually decreases with temperature for the hydrogen fuel cell. However, practical efficiencies increase at higher temperatures because kinetic overpotentials decrease (the Butler-Volmer exchange current density increases exponentially with temperature). Solid oxide fuel cells (SOFCs) operating at 600--1000C achieve practical efficiencies of 50--65% despite lower thermodynamic efficiency, because the kinetic losses are much smaller.

The Nernst equation applied to battery state of charge

For any battery, the cell potential varies with the extent of discharge. The Nernst equation predicts this variation. For the lead-acid cell:

As is consumed, decreases, increases, and decreases. The voltage drops by about 0.0592 V per decade decrease in acid concentration.

For a Li-ion cell, the situation is more complex because the open-circuit voltage depends on the lithium content in each electrode through the chemical potential of intercalated lithium, which is a nontrivial function of governed by the host crystal structure and Li-Li interactions. The voltage profile vs state of charge is characteristic of each cathode material and is used as a diagnostic for battery health.

Comparison of battery and fuel cell technologies

| Technology | Cell voltage (V) | Specific energy (Wh/kg) | Cycle life | Cost ($/kWh) | |---|---|---|---|---| | Lead-acid | 2.05 | 30--40 | 200--500 | 100--150 | | NiMH | 1.2 | 60--120 | 300--500 | 300--500 | | Li-ion (LFP) | 3.2 | 90--160 | 2000--5000 | 100--130 | | Li-ion (NMC) | 3.7 | 150--265 | 1000--2000 | 120--150 | | H2 fuel cell (PEMFC) | 0.6--0.7 (operating) | system: 500--1000 | continuous | 3000--5000 |

Li-ion dominates portable electronics and electric vehicles. Lead-acid dominates automotive starting batteries and stationary storage (lowest cost per kWh). Fuel cells are used in specialty applications (spacecraft, submarines, forklifts) and are being developed for heavy-duty transport where the high system-level specific energy of hydrogen storage outweighs the low electrical efficiency.

Exercises Intermediate+

Intercalation thermodynamics and solid-state electrochemistry Master

Intercalation as a reversible host-guest process

Intercalation is the reversible insertion of guest species into a host structure without disrupting the host framework. In Li-ion batteries, lithium ions intercalate into layered transition-metal oxides (cathode) and graphite (anode). The host provides a network of sites that the guest species occupy.

The thermodynamic description of intercalation uses the chemical potential of intercalated lithium , which varies with the lithium content (the fraction of available sites occupied). The cell voltage is:

For an ideal solution of Li in the host, the chemical potential follows:

giving a voltage that varies smoothly with . In real intercalation compounds, Li-Li interactions, phase transitions, and ordering phenomena cause deviations from ideality. The voltage profile vs has characteristic plateaux corresponding to two-phase coexistence regions and smooth regions corresponding to single-phase solid solutions.

The Gibbs phase rule applied to the intercalation system gives . At constant and , the degrees of freedom are . For a single-phase region (): , meaning both and vary independently. For a two-phase coexistence (): , meaning is fixed (the plateau) while varies. This is the thermodynamic explanation for the flat voltage plateaux observed in many intercalation compounds.

Lattice stability and voltage in layered oxide cathodes

The voltage of a Li-ion cathode material is determined by the energy required to remove lithium from the host structure. This energy depends on the transition-metal redox couple and the crystal structure. operates at about 3.9 V vs (the couple), at about 3.4 V (), and at about 4.7 V (). The voltage trend follows the inductive effect of the surrounding anions and the crystal-field stabilisation energy of the transition-metal ion.

Over-lithiation (extracting more Li than the structure can tolerate) causes irreversible phase transitions and oxygen release. The practical usable capacity of is limited to about 140 mAh/g (corresponding to in ), beyond which structural degradation accelerates.

The solid-electrolyte interphase (SEI)

When a Li-ion cell is first charged, the graphite anode reaches a potential of about 0.1 V vs , which is below the reduction potential of the organic electrolyte solvents (ethylene carbonate, dimethyl carbonate). The solvents decompose on the graphite surface, forming a thin (10--100 nm) passivating layer called the solid-electrolyte interphase (SEI).

The SEI is electronically insulating (preventing further solvent decomposition) but ionically conducting (allowing to pass through). Its composition is a complex mixture of , , lithium alkyl carbonates, and polymeric species. The SEI forms during the first few charge-discharge cycles and is one of the most critical features enabling Li-ion battery operation. Without it, the electrolyte would continuously decompose at the anode.

The SEI is thermodynamically unstable (it exists only because kinetic barriers prevent its further reaction with the electrolyte) and slowly grows over the battery's lifetime, consuming active lithium and increasing cell impedance. This SEI growth is the primary mechanism of capacity fade in Li-ion batteries, contributing about 10--20% capacity loss over 500--1000 cycles at moderate temperatures.

Degradation mechanisms in battery systems

Lead-acid: Sulfation (formation of large, electrically inactive crystals during prolonged discharge), grid corrosion (oxidation of the lead alloy grid supporting the active material), and positive active material shedding. Sulfation is the dominant failure mode in batteries left in a discharged state.

Li-ion: SEI growth (capacity fade), lithium plating (deposition of metallic Li on the graphite anode during fast charging at low temperatures, creating a safety hazard), transition-metal dissolution (especially Mn from NMC cathodes into the electrolyte), and structural degradation of the cathode. Lithium plating is the most dangerous degradation mode because deposited lithium forms dendrites that can penetrate the separator and short-circuit the cell.

NiMH: Self-discharge through hydrogen desorption from the metal-hydride anode, and corrosion of the metal alloy in the alkaline electrolyte. The self-discharge rate is about 1--5% per day, much higher than Li-ion (about 1--3% per month).

Fuel cell loss mechanisms: the polarisation curve

The performance of a fuel cell is characterised by its polarisation curve -- a plot of cell voltage vs current density. Three loss regions are identifiable:

Activation losses (low current density): The voltage drops rapidly from the open-circuit value due to the activation overpotential of the oxygen reduction reaction (ORR) at the cathode. The ORR is a sluggish four-electron process with a large activation barrier, even on platinum.

Ohmic losses (intermediate current density): The voltage decreases linearly with current due to the resistance of the membrane, the electrolyte, the electrodes, and the contact resistances. The slope gives the area-specific resistance (ASR).

Mass transport losses (high current density): The voltage drops steeply as the supply of reactant gases to the catalyst sites cannot keep up with the consumption rate. This is governed by gas diffusion through the porous electrode backing layer and by water flooding that blocks gas channels.

The practical operating voltage of a PEMFC at typical current densities (--) is 0.6--0.7 V, representing about 50--57% voltage efficiency. The single largest loss is the cathode activation overpotential for oxygen reduction, which accounts for about 0.3--0.4 V of the total loss from the thermodynamic potential.

Connections Master

  • Galvanic cells 14.11.02 provide the half-cell potential framework that predicts the cell voltages of all batteries and fuel cells. The lead-acid cell voltage (2.05 V) is a direct consequence of the values for the and couples.

  • Electrochemistry fundamentals 14.11.01 supplies the Nernst equation used to predict voltage variation with state of charge and the Butler-Volmer equation that governs the activation overpotentials that reduce practical cell voltages below their thermodynamic values.

  • Electrolysis 14.11.03 is the reverse of battery discharge. Recharging a battery is an electrolytic process governed by Faraday's laws, and the overpotential considerations from electrolysis determine charging efficiency.

  • Thermodynamics 14.06.01 provides the relationship that connects cell voltage to Gibbs energy, and the ratio that determines the maximum thermodynamic efficiency of fuel cells.

  • Entropy and Gibbs energy 14.06.03 connects through the temperature dependence of cell voltage: , which determines how battery and fuel cell performance changes with temperature.

  • Band theory of solids 14.05.04 underpins the electronic conductivity of electrode materials and the semiconductor physics of the SEI layer. The voltage of intercalation cathodes is ultimately determined by the band structure of the host material.

  • Statistical mechanics 14.07.01 provides the lattice-gas model for intercalation thermodynamics, where lithium sites on the host lattice are occupied with probability and the chemical potential includes configurational, vibrational, and electronic contributions.

Historical notes Master

William Robert Grove demonstrated the first fuel cell in 1839 [Grove 1839] by passing hydrogen and oxygen over platinum electrodes immersed in sulphuric acid. Grove called his device a "gas battery" and showed that it could produce a current, but the power output was too low for practical use. Grove's observation that the reverse of water electrolysis could generate electricity was correct, but it took over a century for materials science to catch up with the concept.

Gaston Plante invented the lead-acid battery in 1859 by winding lead and lead dioxide sheets separated by flannel and immersing them in sulphuric acid. The Plante battery was the first rechargeable battery and remains in production with essentially the same chemistry. Camille Faure improved the design in 1881 by pasting lead oxide paste onto the grids, dramatically increasing the surface area and therefore the current capacity.

M. Stanley Whittingham proposed the first lithium-intercalation battery in 1976 [Whittingham 1976], using a titanium disulfide cathode () and a lithium-metal anode. The cell operated at about 2.5 V but suffered from dendrite formation on the lithium anode that caused internal short circuits.

John Goodenough discovered the cathode material in 1980 [Goodenough 1994], raising the cell voltage to nearly 4 V and enabling the modern Li-ion battery. Goodenough recognised that the layered cobalt oxide structure could reversibly intercalate lithium at a high potential, and his material remains the dominant cathode in consumer electronics. He shared the 2019 Nobel Prize in Chemistry with M. Stanley Whittingham and Akira Yoshino.

Akira Yoshino combined Goodenough's cathode with a petroleum-coke anode (later replaced by graphite) in 1985, creating the first safe, rechargeable lithium-ion cell. Sony commercialised the technology in 1991, and the Li-ion battery market has since grown to over $50 billion annually.

Sir William Grove's 1839 fuel cell concept was revived by Francis Bacon, who developed the alkaline fuel cell (AFC) in the 1930s--1950s. Bacon's AFC powered the Apollo spacecraft and the space shuttle, demonstrating that fuel cells could provide reliable electrical power in demanding environments. The proton exchange membrane fuel cell (PEMFC) was developed by General Electric in the 1960s for the Gemini space program, using a sulfonated polystyrene membrane later replaced by DuPont's Nafion.

The modern era of PEMFC development began in the 1990s with Ballard Power Systems demonstrating fuel-cell-powered buses and the US Department of Energy launching the Fuel Cells in Transportation program. The remaining challenges are cost (platinum catalysts), hydrogen storage, and hydrogen production infrastructure.

Bibliography Master

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}

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  pages = {1126--1127},
}

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